Biocompatibility evaluation of nickel-titanium shape memory metal alloy

Jorma Ryhänen

Departments of Surgery, Anatomy and Pathology

Abstract

The shape memory effect, superelasticity, and good damping properties, uncommon in other implant alloys, make the nickel-titanium shape memory metal alloy (Nitinol or NiTi) a fascinating material for surgical applications. It provides a possibility to make self-locking, self-expanding and self-compressing implants. The purpose of this work was to determine if NiTi is a safe material for surgical implant applications.

The primary cytotoxicity and the corrosion rate of NiTi were assessed in human osteoblast and fibroblast cell cultures. Comparisons were made with 316 LVM stainless steel (StSt) and pure titanium. The metal ions present in the media were analyzed using atomic absorption spectrometry (GFAAS). Despite the higher initial nickel dissolution, NiTi induced no toxic effects, decrease in cell proliferation or inhibition in the growth of cells in contact with the metal surface.

The general soft tissue responses to NiTi were compared to corresponding responses to StSt and Ti-6Al-4V alloy in rats during a follow-up of 26 weeks. The muscular tissue response to NiTi was clearly non-toxic and non-irritating, as were also the neural and perineural responses. The overall inflammatory response and the presence of immune cells, macrophages and foreign body giant cells were similar compared to the other test materials. At 8 weeks, histomorphometry showed that the encapsule membrane of NiTi was thicker than that of stainless steel, but at 26 weeks the membrane thicknesses were equal.

A regional acceleratory phenomenon (RAP) model was used to evaluate new bone formation, bone resorption and bone (re)modeling after periosteal implantation of NiTi, StSt or Ti-6Al-4V in rats using histomorphometry. Maximum new woven bone formation started earlier in the Ti-6Al-4V group than in the NiTi group, but also decreased earlier, and at 8 weeks the NiTi and StSt groups had greater cortical bone width. Later, no statistical differences were seen. NiTi had no negative effect on total new bone formation or normal RAP during a 26-week follow-up.

The ultrastructural features of cell-NiTi adhesion were analyzed with scanning electron microscopy (FESEM). Cell adhesion and focal contacts showed a good acceptance of NiTi.

Femoral osteotomies of rats were fixed with either NiTi or StSt intramedullary nails. Bone healing was examined with radiographs, peripheral quantitative computed tomography (pQCT) and histologically. The maximum follow-up was 60 weeks. There were more healed bone unions in the NiTi than the StSt group at early time points. Callus size and bone mineral density did not differ between the NiTi and StSt groups. Mineral density in both groups was lower in the osteotomy area than in the other areas along the nail. Density in the nail area was lower than in the proximal part of the operated femur or the contralateral femur. Bone contact to NiTi was close, indicating good tissue tolerance. Determination of trace metals from several organs was done by GFAAS or inductively coupled plasma-atomic emission spectrometry (ICP-AES). There were no statistically significant differences in nickel concentration between the NiTi and StSt groups in distant organs. The FESEM assessment showed surface corrosion changes to be more evident in the StSt implants.

On the basis of this study, the biocompatibility of NiTi seems to be similar to or better than that of stainless steel or Ti-6Al-4V alloy. NiTi appears to be suitable for further use as a biomaterial, because its biocompatibility is good. When NiTi is intended to be used in long-term implants, optimal surface treatment must consider.


Dedication

Dedicated to my family

Table of Contents
Acknowledgements
Abbreviations
Definitions
List of original publications
1. Introduction
2. Review of the literature
2.1. Biomaterials science
2.2. Host response to metal biomaterials
2.2.1. Nearly inert host response
2.2.2. Signs of inferior tissue response
2.3. Fundamental characteristics of nickel-titanium shape memory alloy
2.3.1. History of shape memory alloys
2.3.2. General principles
2.3.3. Hysteresis
2.3.4. Thermoelastic martensitic transformation
2.3.5. Shape memory effect
2.3.6. Superelasticity
2.3.7. Limitations of shape memory and superelastic behavior
2.3.8. Mechanical properties of NiTi
2.3.9. Effect of alloy composition, heat treatment and mechanical working on NiTi properties
2.3.10. Fabrication
2.3.11. Programming
2.4. Corrosion and surface of metallic biomaterials
2.4.1. General
2.4.2. Passivation and ionization
2.5. Corrosion of NiTi
2.5.1. In vitro corrosion
2.5.2. In vivo corrosion
2.5.3. Improving the corrosion resistance of NiTi
2.6. Surface of NiTi
2.7. Biocompatibility aspects of NiTi alloy components
2.7.1. Nickel: absorption and elimination
2.7.2. Nickel in tissues
2.7.3. Nickel as an essential trace element
2.7.4. Toxicity and carcinogenicity of nickel
2.7.5. Nickel-containing biomaterial alloys in humans
2.7.6. Titanium
2.8. Biocompatibility of NiTi
2.8.1. Biocompatibility of NiTi in vitro
2.8.2. Muscle response to NiTi
2.8.3. Bone response to NiTi
2.8.4. Bone response to NiTi in humans
2.8.5. Systemic response
2.8.6. Biocompatibility of NiTi intravascular stents
2.8.7. Inflammation associated with polyester-covered and polyurethane-coated NiTi stents
2.8.8. Biocompatibility of other cardiovascular applications
2.8.9. Biocompatibility of NiTi urethral stents
2.9. Applications of NiTi: current status in medicine
2.9.1. General
2.9.2. Cardiovascular
2.9.3. Gastroenterology
2.9.4. Urology
2.9.5. Orthopedics and bone-related applications
2.9.6. Others
3. Aims of the present study
4. Materials and methods
4.1. Test implants
4.2. In vitro human cell cultures
4.3. Animals
4.4. Surgical procedures
4.5. Specimen processing
4.6. Methods of analysis
4.6.1. Clinical and macroscopic observations
4.6.2. Light microscopy
4.6.3. Graphite furnace atomic absorption spectrometry
4.6.4. Soft tissue histomorphometry
4.6.5. Bone histomorphometry
4.6.6. Analysis of callus size and osteotomy healing from the radiographs
4.6.7. Peripheral quantitative computed tomography (pQCT)
4.6.8. Field emission scanning electron microscopy
4.6.9. Statistical analysis
5. Results
5.1. Cell attachment and proliferation in the presence of NiTi
5.1.1. Contact of single cells with test materials in vitro and in vivo
5.1.2. Cell proliferation in vitro
5.2. Soft tissue response to NiTi
5.3. Perineural response to NiTi
5.4. Encapsule membrane thickness
5.5. Bone response to NiTi in the regional acceleratory phenomenon (RAP) model
5.6. Effects of NiTi on fracture healing after intramedullary nailing
5.6.1. General findings
5.6.2. Histology and morphology
5.6.3. Callus size and the consolidation of osteotomy
5.7. Peripheral quantitative computed tomography
5.7.1. Callus morphology
5.7.2. Bone mineral density
5.8. Corrosion of NiTi
5.8.1. Corrosion in vitro
5.8.2. Trace ions in various organs
5.8.3. Corrosion analysis of retrieval implants
6. Discussion
6.1. Cell proliferation and connection with NiTi in vitro
6.2. Cell and soft tissue response to NiTi
6.3. Encapsule membrane thickness around NiTi
6.4. Perineural response to NiTi
6.5. Ultrastructural features of cellular adhesion and morphology at the interface of NiTi
6.6. Effects of NiTi on new bone formation, bone remodeling and erosion
6.6.1. RAP model
6.6.2. New bone formation, bone (re)modeling and erosion after periosteal implantation of NiTi
6.7. Bone healing after NiTi intramedullary nailing
6.8. Bone mineral changes after NiTi intramedullary nailing
6.9. Fundamental aspects of implant corrosion
6.10. Surface of NiTi
6.10.1. Surface preparation of tested materials
6.11. Corrosion of NiTi in vitro
6.12. Corrosion of NiTi in vivo
6.13. Analysis of retrieved implants
6.14. Value of NiTi as a biomaterial
7. Conclusion
References
List of Tables
2-1. Selected mechanical properties of NiTi, implant stainless steel (316LVM), titanium (cp-Ti, grade IV) and Ti-6Al-4V alloy.
5-1. Histomorphometric measures of bone area (B.Ar), erosion area (E.Ar) and active erosion surface perimeter/ bone surface perimeter (E.Pm/B.Pm). Values are given as mean ± 1 SD.
5-2. Maximum callus dimensions measured from radiographs. Values are given as mean (mm) ± 1 standard deviation. There is not significant differences between the groups. n=number of the rats.
5-3. Union of osteotomy fixed with NiTi or stainless steel intramedullary rod. Values are expressed as percentages.
List of Figures
2-1. A) Martensitic transformation and hysteresis (= H) upon a change of temperature. As = austenite start, Af = austenite finish, Ms = martensite start, Mf = martensite finish and Md = Highest temperature to strain-induced martensite. Gray area = area of optimal superelasticity. B) Stress-strain behavior of different phases of NiTi at constant temperature.
2-2. C). Transformation from the austenite to the martensite phase and shape memory effect. The high-temperature austenitic structure undergoes twinning as the temperature is lowered. This twinned structure is called martensite. The martensitic structure is easily deformed by outer stress into a particular shape, and the crystal structure undergoes parallel registry. When heated, the deformed martensite resumes its austenitic form, and the macroscopic shape memory phenomenon is seen.
2-3. D). Schematic presentation of lattice structure changes caused by outer stress in stainless steel or superelastic NiTi alloy. In stainless steel, outer stress first causes reversible Hookian type changes in the elastic area. In the plastic area, deformation takes place via a mechanism called slip. This deformation is irreversible. In superelastic NiTi alloy, outer stress causes a twinning type of accommodation which is recovered when outer stress is removed.
2-4. E) Schematic presentation of the stress-strain behavior of ordinary implant metals. The material exhibits elastic behavior until sufficient stress is applied to reach the tensile yield strength, at which point permanent deformation occurs. In the elastic range, the stress/strain ratio determines the elastic modulus. The metal breaks when the stress exceeds the ultimate tensile strength.
5-1. Growth of osteoblasts near the test discs after one week of incubation. Figures from left to right: Wsp = white soft paraffin, stst = stainless steel, Ti = titanium, NiTi, Control =  no test disc and Comp = Silux Plus®. The black areas at the corners of the photographs are the borders and the shadows of the test discs (light microscopy, magn. 108x).
5-2. A) A FESEM image of a hard resin embedded sample with a stainless steel implant 26 weeks after operation. M= metal implant, FC= fibrous capsule with collagen fibers and fibroblast type cells, MT= muscular tissue. A similar soft tissue reaction was seen with all materials at 26 weeks (magn. 330x).
5-3. B) Fibroblast (FB) attachment to a metal (M) surface. The 15 µm gap between metal and soft tissue is due to sample preparation. A close connection, a slender cell shape and small filopodia are seen. Ti-6Al-4V 4 weeks after implantation. (FESEM, magn. 1700x).
5-4. C) Cell-metal interface of NiTi 4 weeks after implantation. Torn cell podia and membrane structures (arrows) can be seen in the under surface of the cell. Respective focal contacts to the metal surface (asterix) are also present (FESEM, magn. 5000x).
5-5. D) A closely connected focal adhesion site with ruptured cell membrane structures. The gap to the metal (M) surface is under 30 nm. NiTi 4 weeks after implantation. (FESEM, magn. 50 000x).
5-6. Final number of osteoblasts and fibroblasts (cells/ml) at the end of the trial (10th day) in different test disc groups, mean ± 1 standard deviation. Control = no test disc, Ti = titanium, NiTi, Stst = stainless steel, Wsp = white soft paraffin, C = composite material Silux plus®.
5-7. Tissue response around tested materials after implantation with respect to time. A = Nitinol, B = stainless steel and C = Ti-6Al-4V. 1 = two weeks, 2 = four weeks, 3 = eight weeks, 4 = twelve weeks and 5 = twenty-six weeks. N = nerve.
5-8. The encapsule membrane thickness after implantation. The Y-axis indicates thickness in micrometers. The X-axis shows the time elapsed after implantation. The columns depict the mean thickness +1 SD for the different material groups.
5-9. Cortical width after implantation. The columns depict the mean area +1 SD for the different material groups. At 8 weeks, the cortical widths (Ct.Wi) were significantly greater in the NiTi (p<0.05 = *) and Stst (p<0.005 = **) groups than in Ti-6Al-4V group.
5-10. The area of new woven bone (N.Wo.B) after implantation. The columns depict the mean area ± 1 SD for the different material groups. At two weeks, the new woven bone area N.Wo.B of the Ti-6Al-4V group was significant larger than that of NiTi. (* = p<0.01).
5-11. A scheme illustrating the measurement area and the different parameters. Left: bone structures visualized in polarized light (NiTi 8 weeks after implantation). Right: various areas of measurement. NWB = new woven bone, EB = eroded bone, NLB = new lamellar bone, OB = original bone, I = implant and IMS = intramedullary space. The calculated total bone area (B.Ar) includes NWB + OB + NLB.
5-12. The photographs show the bone-implant area (magn. 48x). The black disks on top are metal implants (I) in hard resin embedded samples. The white semicircular areas are holes left by removed implants (IH) in paraffin-embedded samples. The bone wall is located in the middle of each picture and the intramedullary space (IMS) is shown below. The areas of histomorphometric measurement are about the same as those seen in these pictures. The broken lines have been added to clarify the different areas. NWB = new woven bone. EB = eroded bone with resorption pits and rough surface. NLB = new lamellar bone in endosteal surface. PO = bone periosteum. A) NiTi 2 weeks after implantation. There is a new woven bone area left of the outer cortical area. Some eroded bone is also visible, indicating the beginning of the modelation process. B) New woven bone formation was most apparent at 4 weeks in the NiTi group, which is also seen in this photograph. C) NiTi at 8 weeks. A slightly U-shaped cross-sectional bone modelation has developed when periosteal resorption under the implant is compensated by lamellar endosteal callus and lateral new bone bracing. D) Ti-6Al-4V at 8 weeks, when the cortical width value was found to be lower than in the NiTi group. The ragged cortex indicates active resorption, but some new bone can also be seen. E) NiTi 12 weeks after implantation. A close connection with bone is seen. F) NiTi 26 weeks after implantation. There is a thin fibrous layer (FL) between the bone and the hole left by the implant. There is no osteoporosis, continuous resorption or any other sign of harmful irritation.
5-13. A) Radiograph of the right femur of a NiTi rat 4 weeks after intramedullary fixation of diaphyseal osteotomy. Cloudy callus has developed and the fixation is stable. B) The right femur 12 weeks after implantation. The osteotomy is well healed.
5-14. A and B) A mineralized layer around the removed NiTi nail 8 weeks after implantation in the metaphyseal area. I = The hole left by the removed intramedullary nail. The closest layer is composed of a collagen-rich thin fibrous (F) layer. This turns into cartilaginous (C) and bone (B) tissue. HE staining. Magn. 120x and 480x. C) Metaphyseal femur area distal to the osteotomy site. A thick lamellar bone (arrows) sheet around the implant is seen. NiTi 60 weeks after implantation. Magn. 32x. D) Bone envelops very closely the implant head (arrows). Magn. 48x. I= implant. Hard resin embedded section with Goldner-Trichrome staining with the intramedullary nail in place. Slice thickness 30m.
5-15. Diaphyseal osteotomy fixed with a NiTi intramedullary nail 12 weeks after implantation. The three photographs are linked together (A, B and C). Good contact between the bone and the nail is evident (black arrows). B) Orderly callus with healed osteotomy (open arrows) is seen. C= callus. Hard resin embedded section with Goldner-Trichrome staining with the intramedullary nail in place. Slice thickness 30m. Magn. 32x. C) In the metaphyseal area, a thin layer of lamellar bone (asterisk) demarcates the nail bed quite closely, indicating good tissue tolerance. AC= articular cartilage of knee joint.
5-16. A) Remodelation of the original bone ends. Mineralized chondral tissue between the bone ends has been replaced by secondary osteons (white arrows) at the osteotomy line. NiTi 26 weeks after implantation. Magn. 120x. B) Remodelation unit at work. A cutting cone with multinuclear osteoclasts (OC) resorbs the woven bone, and lamellar bone (LB) is formed by osteoblasts (OB). NiTi 26 weeks after implantation. Magn. 480x.
5-17. pQCT scans of various sites of femur after intramedullary nailing (nail removed). PC = peripheral callus, OBC = original bone cortex, EC = endosteal callus, MBL = mineralized endosteal peri-implant bone layer. The scans refer to the areas in the Figure 5-14A, B and C, respectively. A) Callus area proximal to the osteotomy site. NiTi 60 weeks after implantation. B) Osteotomy site 26 weeks after NiTi implantation. A three-layer structure can be seen. C) Metaphyseal area distal to the osteotomy site 26 weeks after NiTi implantation. A mineralized peri-implant layer has developed.
5-18. A and B. Mean bone mineral density (BMD) in the different zones of the operated femurs 26 and 60 weeks after operation. A) NiTi group and B) stainless steel group. OZ = osteotomy zone(u), NZ = nail zone proximal and distal from osteotomy (o), PF = proximal area of the operated femur(D). The contralateral intact femur served as control = C (X) .
5-19. Nickel release from NiTi and stainless steel test discs (µg/l) due to corrosion in osteoblast (OB) and fibroblast (FB) cell culture media. The 1st, 2nd, 3rd and 4th samples were measured on the 2nd, 4th, 6th and 8th days from the beginning of the assay.
5-20. A and B. The mean concentrations of nickel (g/g of dry weight) in organs 26 and 60 weeks after (A) NiTi and (B) stainless steel implantation measured by GFAAS. K= kidney (o), B= brain (u), L= liver (X), S= spleen (Δ) and M= muscle (*).
5-21. FESEM images of retrieval intramedullary nails. magn. 200x. A) NiTi 4 weeks after implantation. No marks of corrosion. B) NiTi 60 weeks after implantation. Enlarged longitudinal irregularities due to corrosion and some organic debris are seen. C) Stainless steel 4 weeks after implantation. Smooth surface with some cell debris is seen. D) Stainless steel 60 weeks after implantation. Surface irregularities and corrosion pits as well as some organic debris can be seen.